IC-Hersteller Texas Instruments

IC-Hersteller (96)

Texas Instruments UCC256403/UCC28180 | Demoboard TIDA-010080

500-W, >94.5% efficiency analog control AC/DC reference design for 5G telecom rectifier

Details

TopologieLLC Resonanzwandler
Eingangsspannung90-265 V
Ausgang 152 V / 10.5 A
IC-RevisionE1

Beschreibung

This compact, high efficiency reference design with a 48-V DC, 500-W output targets 5G telecom power and industrial AC/DC power supplies. The circuit consists of a front-end continuous conduction mode (CCM) power factor correction (PFC) circuit based on the UCC28180, followed by a robust LLC stage for an isolated DC/DC converter based on the UCC256403. For high efficiency needs, the UCC24624 handles synchronous rectification. This design uses an auxiliary power supply flyback with the UCC28911, which has an internal high-voltage MOSFET. This design enables 94.5% peak efficiency and allows the system to work without forced cooling. The whole system has low iTHD, with 30% load at <12%, 50% load at <8%, 100% load at <5.5% and good load transient performance.

Eigenschaften

  • Peak efficiency of 94.5% at 230-V AC and 94% across 30%~100% load
  • CCM PFC and half-bridge LLC based (UCC28180 and UCC256403)
  • Low iTHD: 30% load at <12%, 50% load at <8%, 100% load at <5.5%
  • Good load transient performance at less than 1% regulation
  • Meets ±1% accuracy for input power meter across whole load range
  • Passive cooling with sealed metal case

Typische Anwendungen

  • Merchant battery charger
  • Industrial AC-DC
  • Merchant telecom rectifiers

Weiterführende Informationen

Artikeldaten

Artikel Nr. Daten­blatt Simu­lation Downloads ProduktserieAnwendungCVR
(V (AC))
SicherheitsklassedV/dt
(V/µs)
DF @ 1 kHz
(%)
RISOBetriebstemperaturRaster
(mm)
L
(mm)
W
(mm)
H
(mm)
VerpackungEndurance
(h)
IRIPPLE
(mA)
ILeak
(µA)
DF
(%)
Ø D
(mm)
Muster
890324024005SPEC
7 Dateien WCAP-FTX2 Folienkondensatoren Across the mains470 nF 275 X2 280 0.121.28 GΩ -40 °C bis zu +105 °C 12.5 15 10 16 Lose
861011486022SPEC
7 Dateien WCAP-AIG8 Aluminium-Elektrolytkondensatoren330 µF 450 -25 °C bis zu +85 °C 10 37 Tray 2000 2290 2970 20 35
750344399SPEC
Flyback Transformer 17.5 20 14
750344650SPEC
Power Inductor 24 24 24.64
750344651SPEC
Power Inductor 36.2 40.64 38.1
750344508SPEC
Power Transformer 35.56 37.34 34.29
Artikel Nr. Daten­blatt Simu­lation
890324024005SPEC
861011486022SPEC
750344399SPEC
750344650SPEC
750344651SPEC
750344508SPEC
Muster
Artikel Nr. Daten­blatt Simu­lation Downloads ProduktserieAnwendungCVR
(V (AC))
SicherheitsklassedV/dt
(V/µs)
DF @ 1 kHz
(%)
RISOBetriebstemperaturRaster
(mm)
L
(mm)
W
(mm)
H
(mm)
VerpackungEndurance
(h)
IRIPPLE
(mA)
ILeak
(µA)
DF
(%)
Ø D
(mm)
Muster