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Power Integrations LYT6067C | Demoboard DER-847

50 W 2 - Stage Boost and Isolated Flyback LED B allast Using HiperPFS TM - 4 PFS7 62 3C and LYTSwitch TM - 6 LYT6067 C with Power and CCT Selectio n

Overview

TopologyFlyback Converter
Input voltage100-277 V
Output 142 V / 1.2 A
IC revision1.0

Description

This engineering report describes a constant voltage (CV) and constant current (CC) output 42 W LED ballast with 3-way dimming function, Correlated Color Temperature (CCT) function, and power selection multi-set feature. At constant voltage application, the LED ballast is designed to provide a 42 V output voltage across 0 mA to 1200 mA output current load while at constant current mode operation, it can provide 1200 mA (3way dimmable) constant current at 42 V – 30 V LED voltage string. The design is optimized to operate from an input voltage range of 100 VAC to 277 VAC. The LED ballast employs a two-stage design with a boost PFC at first stage and an isolated flyback DC-DC for the secondary stage. The boost PFC utilizes HiperPFS-4 device while the second stage flyback uses LYTSwitch-6 controller. The HiperPFS-4 devices incorporate a continuous conduction mode (CCM) boost PFC controller, gate driver and 600 V power MOSFET in a single power package. This device eliminates the need for external current sense resistors and their associated power loss, and use an innovative control technique that adjusts the switching frequency over output load, input line voltage, and input line cycle. LYTSwitch-6 ICs simplifies the flyback stage by combining primary, secondary and feedback circuits in a single surface IC. This IC includes an innovative new technology,FluxLink™, which safely bridges the isolation barrier and eliminates the need for an optocoupler. The single architecture of LYTSwitch-6 allows the IC to have primary and secondary controllers, with sense elements and a safety-rated mechanism into a single IC. DER-847 key design goals offer high power factor (>0.90), low THD (<15%) at nominal input, high efficiency, and low component count at universal input voltages. The document contains the power supply specification, schematic, bill of materials, transformer documentation,printed circuit layout, and performance data.

Features

  • With integrated PFC function, PF >0.90
  • Low THD <15% at nominal 
  • Accurate output voltage and current regulation, ±5%
  • Low ripple current 
  • Highly energy efficient, >89% at 230 VAC
  • Low cost and low component count for compact PCB solution 
  • Compatible with 3-Way dimming application 
  • With Multi-Set Feature: Power Selection and CCT Selection 
  • Integrated protection and reliability features
  • Output short-circuit 
  • Line and output OVP 
  • Line surge or line overvoltage 
  • Thermal foldback and over temperature shutdown with hysteretic automatic power recovery 
  • No damage during line brown-out or brown-in conditions 
  • Meets IEC 2.5 kV ring wave, 1 kV differential surge 
  • Meets EN55015 conducted EMI

Typical applications

  • LED Lighting Ballast

Products

Order Code
Data­sheet
Simu­lation
Downloads
Status
Product series
C
Safety Class
dV/dt(V/µs)
DF @ 1 kHz(%)
RISO
Pitch(mm)
Packaging
IR(A)
L(mH)
RDC max.(mΩ)
VR(V (AC))
VT(V (AC))
Material
L(mm)
W(mm)
H(mm)
Mount
Samples
WCAP-FTX2 Film Capacitors, Across the mains, 220 nF
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Capacitance220 nF
Safety ClassX2 
Rate of Voltage Rise180 V/µs
Dissipation Factor0.1 %
Insulation Resistance30 GΩ
Pitch15 mm
PackagingBulk 
Rated Voltage275 V (AC)
Length18 mm
Width6 mm
Height11.5 mm
MountBoxed THT 
WE-CMB Common Mode Power Line Choke, –, –
Simu­lation
Status Activei| Production is active. Expected lifetime: >10 years.
Rated Current0.7 A
Inductance10 mH
DC Resistance350 mΩ
Rated Voltage250 V (AC)
Insulation Test Voltage1500 V (AC)
MaterialMnZn 
Length15 mm
Width7.5 mm
Height18 mm
MountTHT