IC manufacturers Texas Instruments

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Texas Instruments SN6505 | Demoboard TIDA-00951

2kW, 48V to 400V, >93% Efficiency, Isolated Bidirectional DC-DC Converter Reference Design for UPS

Overview

TopologyFull-Bridge Converter symmetrical isolated
Input voltage36-60 V
Output 1400 V / 5 A
IC revisionE2

Description

Revision Updated Online and PJ was deliver to confidential customer. The 2-kW isolated bidirectional DC-DC converter reference design (TIDA-00951) is capable of power transfer between a 400-V DC-BUS and a 12-14 cell lithium battery pack for use in UPS, battery backup and power storage applications. This reference design works as active clamped boost converter with ZVS in the backup mode, transferring power from the 48V battery to the 400V DC-BUS. Operating as a voltage fed full-bridge battery charger, this reference design enables you to achieve >93% efficiency when charging a 48V battery from the 400V DC BUS. This reference design also has built-in protection for DC BUS and battery overcurrent as well as overvoltage protection.

Features

  • Digitally controlled isolated bidirectional DC/DC converter
  • Operates as active clamp full bridge boost converter with ZCS turn on along with ZVS at high load for the low-voltage FET and ZVS for high-voltage switches
  • Wide operating range from 36- to 60-V battery and 300- to 400-V DC bus
  • Cost optimized design using 100-V FET on low-voltage side, eliminates need for paralleling multiple FETs up to 2kW
  • Fast mode transfer from battery charging to back-up mode in less than 100uS
  • Uses the TMS320F28033 digital controller present on the TIDA-01281 reference design for controlling the workingHigh side current sensing for monitoring the battery current based on the INA240 on-board the TIDA-01141 reference design
  • Uses the reinforced isolated gate-driver UCC21520 present in the TIDA-01159 design for driving the high voltage full-bridge

Typical applications

  • Isolated Power Supply for CAN, RS-485, RS-422, RS-232, SPI, I2C, Low-Power LAN
  • Telecom Supplies / Radio Supplies
  • Process Control / Precision Instruments
  • Low-Noise Isolated USB Supplies
  • Medical Instruments

Products

Order Code Data­sheet Downloads Status Product seriesVINVOut1
(V (DC))
IOut1
(A)
Type of Insulationfswitch
(kHz)
∫Udt
(Vµs)
NPRI : NSECL
(µH)
VT
(V (RMS))
L
(mm)
W
(mm)
H
(mm)
Mount Samples
750343341SPEC
7 files Active i| Production is active. Expected lifetime: >10 years.WE-PPTI Push-Pull Transformers 5 V (DC) 12.5 0.35 Reinforced 400 - 700 7.8 1:2.6 152 5000 9.14 12.7 7.62 SMT
Order Code Data­sheet
750343341SPEC
Samples
Order Code Data­sheet Downloads Status Product seriesVINVOut1
(V (DC))
IOut1
(A)
Type of Insulationfswitch
(kHz)
∫Udt
(Vµs)
NPRI : NSECL
(µH)
VT
(V (RMS))
L
(mm)
W
(mm)
H
(mm)
Mount Samples