IC manufacturers Texas Instruments

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Texas Instruments TPS92520-Q1 | Demoboard TIDA-050030

120W dual-stage matrix compatible automotive headlight ECU reference design

Overview

TopologyBuck Converter
Input voltage18-55 V
Switching frequency100-2200 kHz
Output 124 V / 1 A
IC revisionE2

Description

This reference design details a headlight ECU using an interleaved boost in voltage regulation mode feeding four synchronous buck channels. This design is also capable of matrix headlight control and is mounted to a heatsink and enclosure to emulate an automotive headlight ECU. The TPS92682-Q1 is setup as a two phase interleaved boost controller set in voltage regulation mode capable of 130W output power. The boost output drives two TPS92520-Q1 dual channel synchronous buck drivers for a total of four buck channels at 120W total output. The design is mounted to a heatsink and enclosed to emulate an automotive headlight ECU. A MSP432 processor controls the TPS92682-Q1 and the two TPS92520-Q1 devices by the SPI interface. The MSP432 communicates to the master via CAN and also communicates to the lighting matrix module using UART communications via a CAN transceiver. Several bench-test results are available for this design including efficiency data, thermal measurements, pixel-controlled load data, and EMC measurements according to the CISPR 25 Class 5 conducted specification.

Features

  • Interleaved voltage output boost using one TPS92682
  • Four synchronous-buck channels capable of pixelcontrolled loads using two TPS92520s
  • Supports dynamic loads, matrix controllers for LED pixel control
  • Buck channels capable for 1.5A maximum, 55W limited to a total of 120W
  • 9 V to 24 V full power operating range, power derate down to 6V inputs
  • Fully enclosed headlight ECU example CISPR 25 Class 5 conducted test data from 0.15 to 108 MHz.
  • Reverse battery protection circuit included in this reference design

Typical applications

  • Dynamic and static headlights / Rear light

More information

Products

Order Code Data­sheet Simu­lation Downloads Status Product seriesZ @ 100 MHz
(Ω)
Zmax
(Ω)
Test Condition ZmaxIR 2
(mA)
RDC max.
(Ω)
Type Samples
742792012SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WE-CBF SMT EMI Suppression Ferrite Bead 33 58 800 MHz 4000 0.008 High Current
Order Code Data­sheet Simu­lation
742792012SPEC
Samples
Order Code Data­sheet Simu­lation Downloads Status Product seriesZ @ 100 MHz
(Ω)
Zmax
(Ω)
Test Condition ZmaxIR 2
(mA)
RDC max.
(Ω)
Type Samples