IC manufacturers Texas Instruments

IC manufacturers (99)

Texas Instruments UCC28700 | Demoboard TIDA-01604

98.6% Efficiency, 6.6-kW Totem-Pole PFC Reference Design for HEV/EV Onboard Charger

Overview

TopologyPower Factor Correction
Input voltage85-265 V
Switching frequency120-140 kHz
Output 1600 V / 16.5 A
IC revisionE3

Description

This reference design functions from a base of silicon carbide (SiC) MOSFETs that are driven by a C2000 microcontroller (MCU) with SiC-isolated gate drivers. The design implements three-phase interleaving and operates in continuous conduction mode (CCM) to achieve a 98.46% efficiency at a 240-V input voltage and 6.6-kW full power. The C2000 controller enables phase shedding and adaptive dead-time control to improve the power factor at light load. The gate driver board (see TIDA-01605) is capable of delivering a 4-A source and 6-A sink peak current. The gate driver board implements a reinforced isolation and can withstand more than 100-V/ns common-mode transient immunity (CMTI). The gate driver board also contains the two-level turnoff circuit, which protects the MOSFET from voltage overshoot during the short-circuit scenario.

Features

  • High-power-density, high-efficiency PFC design topower systems up to 6.6 kW
  • SiC MOSFETs with TI drivers offers higher integration for customers
  • Half-bridge- and compact isolated gate driver withreinforced isolation and two-level turnoff protection
  • Full digital control with high-performance C2000™controller to enable advanced control scheme
  • 98.86% peak efficiency, greater than 0.99 power factor and less than 2% total harmonic distortion (THD)
  • Three-phase interleaved operation with phase shedding control
  • Programmable output voltage of 400 V to 600 V

Typical applications

  • HEV/EV Traction Inverter / Electronic Control Units
  • HEV/EV Onboard Charger / HEV/EV DC/DC Converters

Products

Order Code Data­sheet Simu­lation Downloads Status Product seriesApplicationCSafety ClassdV/dt
(V/µs)
DF @ 1 kHz
(%)
RISOOperating TemperaturePitch
(mm)
PackagingIR
(A)
L
(mH)
RDC max.
(mΩ)
VR
(V (AC))
VT
(V (AC))
MaterialL
(mm)
W
(mm)
H
(mm)
Mount Samples
890324026034SPEC
8 files Active i| Production is active. Expected lifetime: >10 years.WCAP-FTX2 Film Capacitors Across the mains2.2 µF X2 170 0.14.55 GΩ -40 °C up to +105 °C 22.5 Bulk 275 26 15 25 Boxed THT
7448052502SPEC
10 files Active i| Production is active. Expected lifetime: >10 years.WE-CMBNC Common Mode Power Line Choke Nanocrystalline 25 2.5 2.2 300 2100 Nanocrystalline 36 23 34 THT
7508110162SPEC
Active i| Production is active. Expected lifetime: >10 years. Offline Transformer
Order Code Data­sheet Simu­lation
890324026034SPEC
7448052502SPEC
7508110162SPEC
Samples
Order Code Data­sheet Simu­lation Downloads Status Product seriesApplicationCSafety ClassdV/dt
(V/µs)
DF @ 1 kHz
(%)
RISOOperating TemperaturePitch
(mm)
PackagingIR
(A)
L
(mH)
RDC max.
(mΩ)
VR
(V (AC))
VT
(V (AC))
MaterialL
(mm)
W
(mm)
H
(mm)
Mount Samples