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Texas Instruments LM5160 | Demoboard TIDA-00199

Wide-Input Isolated IGBT Gate-Drive Fly-Buck Power Supply for Three-Phase Inverters - Ref Design

Overview

TopologyFlyBuck (Double Buck)
Input voltage20-30 V
Output 18 V / 0.1 A
Output 2-15 V / 0.1 A
Output 3-8 V / 0.3 A
Output 415 V / 0.1 A
Output 515 V / 0.3 A
Output 6-8 V / 0.1 A
IC revisionA

Description

This reference design provides isolated positive and negative voltage rails required for Insulated Gate Bipolar Transistor (IGBT) gate drivers from a single 24-volt DC input supply. Utilizing a Fly-Buck™ control topology, this reference design uses a single transformer for generating power rails for all three arms of the 3-phase inverter. It uses primary-side regulation and can achieve good cross regulation without opto-coupler feedback or an auxiliary winding. The isolated outputs are generated through the coupled windings of the transformer. The voltage rails for all the high-side IGBTs are individually isolated, whereas the voltage rails for all low-side IGBTs are combined.

Features

  • Isolated power supply with 24V±20% input range that supports 6 IGBT gate drivers for 3-phase inverter (each arm in half-bridge configuration)
  • Low-ripple (<200mV) bias outputs (+15V & -8V) with output power of 2.3W for each IGBT of the 3-phase inverter
  • Fly-Buck topology provides easy-to-design multi-output isolated power supply solution with primary side regulation
  • Peak efficiency of 82% at balanced full-load
  • Output capacitors rated to support up to 6A peak gate drive current

Typical applications

  • Variable Speed AC and DC Drives
  • UPS Systems
  • Industrial Inverters and Solar Inverters
  • IGBT Based High-Voltage DC (HVDC) Systems
  • Servo Drives

Products

Order Code Data­sheet Simu­lation Downloads Status Product seriesVINVOut1
(V)
IOut1
(mA)
VOut2
(V)
IOut2
(mA)
VOut3
(V)
IOut3
(mA)
VOut4
(V)
IOut4
(mA)
Vbuck
(V)
L
(µH)
NPRI : NSECLS
(nH)
VT
(V (AC))
fswitch
(kHz)
MountL
(mm)
W
(mm)
H
(mm)
Samples
750315038SPEC
8 files Active i| Production is active. Expected lifetime: >10 years.WE-IBTI Isolated Buck Transformers 7 - 26 V (DC) 23 300 23 100 23 100 23 100 10.5 36.5 1:2.33:2.33:2.33:2.33 300 3600 250 - 600 THT 23.36 23.88 24.14
Order Code Data­sheet Simu­lation
750315038SPEC
Samples
Order Code Data­sheet Simu­lation Downloads Status Product seriesVINVOut1
(V)
IOut1
(mA)
VOut2
(V)
IOut2
(mA)
VOut3
(V)
IOut3
(mA)
VOut4
(V)
IOut4
(mA)
Vbuck
(V)
L
(µH)
NPRI : NSECLS
(nH)
VT
(V (AC))
fswitch
(kHz)
MountL
(mm)
W
(mm)
H
(mm)
Samples