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Texas Instruments MSP430FR5969 | Demoboard TIDA-01250

Smart Solenoid Driver with Predictive Maintenance Reference Design

Overview

TopologyOther Topology
Input voltage7-36 V
Output 13.3 V / 0.02 A
IC revisionE1

Description

This reference design is a solenoid driver that implements additional monitoring control as well as diagnostic features. These features enable for example: lose spring detection, valve aging recognition and dynamic control of solenoid current. This predictive maintenance feature-set helps to decrease or even eliminate factory downtime. Moreover, the control of the solenoid current supports energy saving and increased valve lifetime. The integrated IO-Link interface provides the possibility of communication between Programmable Logic Controller (PLC) and actuator to leverage the predictive maintenance feature-set. The switching of the solenoid is realized using the PWM output of the microcontroller (MCU) to drive the current of a FET, which then supplies the solenoid switching current. The current signature is sampled with the on-chip 12-bit ADC and stored in the on-chip FRAM. This reference design implements a moving average calculation and a calculation of extreme values of the current signature curve.

Features

Remark: BOM and Schematic PDF are added

Solenoid Driver:– Based on MSP430™ PWM Output– Configurable PWM Output for Different DriveCurrents

  • Current Signature Captured by Integrated 12-BitADC:– Current Signature Can be Stored in MSP430FRAM– Single Processing Functions Implemented inFirmware:
  • Moving Average
  • Detection of Local Extreme Values
  • Configuration Through UART or IO-Link

Typical applications

  • Solenoid Valve for Actuators
  • Factory Automation and control

Parts approved by Texas Instruments

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Order Code
Data­sheet
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Product series
λDom typ.(nm)
Emitting Color
λPeak typ.(nm)
IV typ.(mcd)
VF typ.(V)
Chip Technology
50% typ.(°)
C
Tol. C
VR(V (DC))
Size
Operating Temperature
DF(%)
RISO
Ceramic Type
L(mm)
W(mm)
Fl(mm)
Packaging
Pins
Version
Type
Mount
IR(A)
Working Voltage(V (AC))
Color
Gender
H(mm)
Operation Force(g)
Electrical Life(Cycles)
Actuator Color
Washable
Vaporphase process
SamplesAvailability & Sample
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SPECWL-SMCW SMT Mono-color Chip LED Waterclear, 570 nm, Bright Green
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Status
ActiveProduction is active. Expected lifetime: >10 years.
iProduction is active. Expected lifetime: >10 years.
Dominant Wavelength [typ.]570 nm
Emitting ColorBright Green 
Peak Wavelength [typ.]572 nm
Luminous Intensity [typ.]40 mcd
Forward Voltage [typ.]2 V
Chip TechnologyAlInGaP 
Viewing Angle Phi 0° [typ.]140 °
Size0603 
Operating Temperature -40 °C up to +85 °C
Length1.6 mm
Width0.8 mm
PackagingTape and Reel 
MountSMT 
Height0.7 mm
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SPECWCAP-CSGP MLCCs 50 V(DC), –, –
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Status
ActiveProduction is active. Expected lifetime: >10 years.
iProduction is active. Expected lifetime: >10 years.
Capacitance1 nF
Capacitance±10% 
Rated Voltage50 V (DC)
Size0402 
Operating Temperature -55 °C up to +125 °C
Dissipation Factor2.5 %
Insulation Resistance10 GΩ
Ceramic TypeX7R Class II 
Length1 mm
Width0.5 mm
Pad Dimension0.25 mm
Packaging7" Tape & Reel 
Height0.5 mm
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SPECWR-BHD 2.54 mm Male, –, –

PCN pending

Due to a pending PCN there will be a new datasheet revision issued for this order code soon. Please find the actual as well based on valid PCN date the new revision datasheet below. If you have further questions please get in contact with our sales staff.

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Availability
Status
ActiveProduction is active. Expected lifetime: >10 years.
iProduction is active. Expected lifetime: >10 years.
Product seriesWR-BHD 2.54 mm Male
Operating Temperature -40 °C up to +105 °C
Insulation Resistance1000 MΩ
Length25.44 mm
PackagingTray 
Pins14 
VersionLow Profile 
TypeAngled 
MountTHT 
Rated Current3 A
Working Voltage250 V (AC)
ColorBlack 
GenderMale 
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SPECWS-TASV SMT Tact Switch 6.0x3.8 mm, –, –
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Status
ActiveProduction is active. Expected lifetime: >10 years.
iProduction is active. Expected lifetime: >10 years.
Rated Voltage12 V (DC)
Operating Temperature -40 °C up to +85 °C
Insulation Resistance100 MΩ
PackagingTape and Reel 
Rated Current0.05 A
Height2.5 mm
Operation Force160 g
Electrical Life50000 Cycles
Actuator ColorBlack 
WashableNo 
Vaporphase processnot specified 
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SPECWR-PHD Jumper, –, –
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Availability
Status
ActiveProduction is active. Expected lifetime: >10 years.
iProduction is active. Expected lifetime: >10 years.
Product seriesWR-PHD Jumper
Operating Temperature -40 °C up to +125 °C
Insulation Resistance1000 MΩ
Length2.44 mm
PackagingBag 
Pins
Rated Current3 A
Working Voltage250 V (AC)
ColorBlack 
GenderJumper 
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SPECWR-PHD Pin Header - Single, –, –
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Availability
Status
ActiveProduction is active. Expected lifetime: >10 years.
iProduction is active. Expected lifetime: >10 years.
Operating Temperature -40 °C up to +105 °C
Insulation Resistance1000 MΩ
Length5.08 mm
PackagingBag 
Pins
TypeStraight 
MountTHT 
Rated Current3 A
Working Voltage250 V (AC)
GenderPin Header 
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SPECWR-PHD Pin Header - Single, –, –
Simu­lation
Availability
Status
ActiveProduction is active. Expected lifetime: >10 years.
iProduction is active. Expected lifetime: >10 years.
Operating Temperature -40 °C up to +105 °C
Insulation Resistance1000 MΩ
Length7.62 mm
PackagingBag 
Pins
TypeStraight 
MountTHT 
Rated Current3 A
Working Voltage250 V (AC)
GenderPin Header 
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SPECWR-PHD Pin Header - Single, –, –

PCN pending

Due to a pending PCN, a modification of the component will be implemented soon. Please find the PCN below. If you have further questions please get in contact with our sales staff.

Simu­lation
Availability
Status
ActiveProduction is active. Expected lifetime: >10 years.
iProduction is active. Expected lifetime: >10 years.
Operating Temperature -40 °C up to +105 °C
Insulation Resistance1000 MΩ
Length15.24 mm
PackagingBag 
Pins
TypeStraight 
MountTHT 
Rated Current3 A
Working Voltage250 V (AC)
GenderPin Header 
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SPECWR-PHD Pin Header - Single, –, –
Simu­lation
Availability
Status
ActiveProduction is active. Expected lifetime: >10 years.
iProduction is active. Expected lifetime: >10 years.
Operating Temperature -40 °C up to +105 °C
Insulation Resistance1000 MΩ
Length25.4 mm
PackagingBag 
Pins10 
TypeStraight 
MountTHT 
Rated Current3 A
Working Voltage250 V (AC)
GenderPin Header 
Check availability