IC manufacturers Texas Instruments

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Texas Instruments TIDA-010208

10s-16s battery pack reference design with accurate cell measurement and high-side MOSFET control

Overview

TopologyFlyback Converter
Input voltage2.5-24 V
Output 15 V
IC revisionE1

Description

This reference design is a low standby and ship-mode current consumption and high cell voltage accuracy 10s–16s Lithium-ion (Li-ion), LiFePO4 battery pack design. It monitors each cell voltage, pack current, cell and MOSFET temperature with high accuracy and protects the Li-ion, LiFePO4 battery pack against cell overvoltage, cell undervoltage, overtemperature, charge and discharge over current and discharge short-circuit situations. It adopts high-side N-channel MOSFET architecture and has strong driving on and off capability. Through an efficient auxiliary power supply strategy, this reference design achieves 100-μA standby and 10-μA ship mode consumption, saving more energy and allowing longer shipping time and idle time. These features make this reference design highly applicable for e-bike and e-scooter battery pack applications.

Features

  • Ultra-low current consumption:
  • typical 100-μA when in standby mode
  • typical 10-μA when in shipping mode
  • High cell voltage accuracy without calibrations:
  • ±5 mV at 25°C; ±10 mV at 0°C–60°C; ±15 mV at –40°C to 85°C
  • Robust battery cell protection, including:
  • Primary: cell overvoltage, cell undervoltage, two levels overcurrent discharge, overcurrent charge, discharge short circuit and overtemperature
  • Secondary: cell over voltage, cell undervoltage and overtemperature
  • Other system protections, including: cell open wire and thermal host watchdog
  • Reverse charger and high voltage on PACK side
  • High-side N-channel MOSFETs and strong driving capability

Typical applications

  • Battery pack with protection, gauge & external communication, Battery pack: e-bike/e-scooter/light electric vehicle.(LEV)

Products

Order Code Data­sheet Simu­lation Downloads Status Product seriesλDom typ.
(nm)
Emitting ColorλPeak typ.
(nm)
IV typ.
(mcd)
VF typ.
(V)
Chip Technology50% typ.
(°)
L
(µH)
IRP,40K
(A)
ISAT,30%
(A)
RDC typ.
(mΩ)
fres
(MHz)
VOP
(V)
MountISAT
(A)
SizeVersionZ @ 100 MHz
(Ω)
Zmax
(Ω)
Test Condition ZmaxIR 2
(mA)
RDC max.
(Ω)
Type Samples
150060RS75000SPEC
25 files Active i| Production is active. Expected lifetime: >10 years.WL-SMCW SMT Mono-color Chip LED Waterclear 625 Red 630 250 2 AlInGaP 140 SMT 0603
74279265SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WE-CBF SMT EMI Suppression Ferrite Bead SMT 0603 SMT 600 720 200 MHz 850 0.45 Wide Band
744777168SPEC
8 files Active i| Production is active. Expected lifetime: >10 years.WE-PD SMT Power Inductor 68 1.45 1.18 240 9 120 SMT 0.95 7345 Standard 0.38
74438335010SPEC
10 files Active i| Production is active. Expected lifetime: >10 years.WE-MAPI SMT Power Inductor 1 4.95 5.95 39 72 80 SMT 4.5 3015 SMT 0.047
Samples
Order Code Data­sheet Simu­lation Downloads Status Product seriesλDom typ.
(nm)
Emitting ColorλPeak typ.
(nm)
IV typ.
(mcd)
VF typ.
(V)
Chip Technology50% typ.
(°)
L
(µH)
IRP,40K
(A)
ISAT,30%
(A)
RDC typ.
(mΩ)
fres
(MHz)
VOP
(V)
MountISAT
(A)
SizeVersionZ @ 100 MHz
(Ω)
Zmax
(Ω)
Test Condition ZmaxIR 2
(mA)
RDC max.
(Ω)
Type Samples