IC manufacturers Texas Instruments

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Texas Instruments TLV62080DSGR | Demoboard TIDA-010055

Non-isolated power architecture with diagnostics reference design for protection relay modules

Overview

TopologyBuck Converter
Input voltage2.5-6 V
Output 11.2 V
IC revisionE1

Description

This reference design showcases non-isolated power supply architectures for protection relays with analog input/output and communication modules generated from 5-, 12-, or 24-V DC input. To generate the power supplies the design uses DC/DC converters with an integrated FET, a power module with an integrated inductor for size- and design-time-constrained applications, a HotRod™ package type for applications requiring low EMI and linear regulators (LDOs) for low ripple. Protections include a flat clamp TVS for input transient protection, an eFuse with configurable load current for overload protection and an ideal diode controller for input reversal protection. Additional features include an auto-switching power MUX, an analog temperature sensor, an input OK indication, a “no load” detection and a voltage supervisor.

Features

  • Power supplies for communication module: multiple non-isolated supply rails with varying load currents up to 1.5 A using a DC/DC converter with low IQ and EMI, DC/DC converter in HotRod™ package and DC/DC converter with Eco-mode™
  • Power supply for analog Input/output modules: ±12-V split-rail supply for analog IO modules generated from a 24-V wide input synchronous buck converter, split rail DC/DC converters and LDOs and a ±10.5-V split-rail supply generated from 24 V using power modules with an integrated inductor in inverted buck configuration
  • Performance testing:
    • Tested analog IO power supply performance by interfacing to high accuracy AC analog input and DC analog output reference designs
    • Tested communication module power supply performance by interfacing to RS-485 EVMs, CAN EVMs and 10/100 ethernet reference design or 10/100/100 copper or fiber interface EVM
  • Pre compliance testing: tested power supply for electrical fast transients (EFT) and surge per IEC61000-4 and radiated emission per CISPR22

Typical applications

  • AC analog input module / AC charging (pile) station / Central inverter / Contactors
  • Energy storage power conversion system (PCS) / Multifunction relay / Remote power distribution automation / Solar arc protection / Solar charge controller / Solar power optimizer / String inverter
  • Communication modules
  • Flight control system / Aircraft cockpit display / Grid asset monitoring / In-flight entertainment
  • EV charging station power module / Energy storage battery packs (with BMS)
  • Processor module / Smart combiner box
  • Digital multimeter (DMM) / Expansion module / Fault indicator (FI) / Micro inverter / Rapid shutdown / Substation automation
  • Circuit breaker (ACB, MCCB, VCB) / Compact relay / DC charging (pile) station

Products

Order Code Data­sheet Simu­lation Downloads Status Product seriesCTol. CVR
(V (DC))
SizeOperating TemperatureDF
(%)
RISOCeramic TypeL
(mm)
W
(mm)
H
(mm)
Fl
(mm)
PackagingL
(µH)
IR
(A)
ISAT
(A)
RDC max.
(mΩ)
fres
(MHz)
Mount Samples
885012106018SPEC
8 files Active i| Production is active. Expected lifetime: >10 years.WCAP-CSGP MLCCs 16 V(DC)2.2 µF ±20% 16 0603 -55 °C up to +85 °C 100.05 GΩ X5R Class II 1.6 0.8 0.8 0.4 7" Tape & Reel
7447798111SPEC
8 files Active i| Production is active. Expected lifetime: >10 years.WE-PDF SMT Power Inductor 1064 -40 °C up to +150 °C 10.2 10.2 6.1 11 6.9 5.3 15.8 25 SMT
Order Code Data­sheet Simu­lation
885012106018SPEC
7447798111SPEC
Samples
Order Code Data­sheet Simu­lation Downloads Status Product seriesCTol. CVR
(V (DC))
SizeOperating TemperatureDF
(%)
RISOCeramic TypeL
(mm)
W
(mm)
H
(mm)
Fl
(mm)
PackagingL
(µH)
IR
(A)
ISAT
(A)
RDC max.
(mΩ)
fres
(MHz)
Mount Samples