IC manufacturers Texas Instruments

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Texas Instruments UCC21530 | Demoboard TIDA-010054

Bi-directional, dual active bridge reference design for level 3 electric vehicle charging stations

Overview

TopologyOther Topology
IC revisionE1

Description

This reference design provides an overview on the implementation of a single-phase dual active bridge (DAB) DC/DC converter. DAB topology offers advantages like soft-switching commutations, a decreased number of devices and high efficiency. The design is beneficial where power density, cost, weight, galvanic isolation, high voltage conversion ratio and reliability are critical factors, making it ideal for EV charging stations and energy storage applications. Modularity and symmetrical structure in DAB allow for stacking converters to achieve high power throughput and facilitate a bidirectional mode of operation to support battery charging and discharging applications.

Features

  • Dual-channel UCC21530 with reinforced isolation used for driving SiC MOSFETs in the half-bridge configuration
  • TMS320F280049 controller for implementation of digital control
  • Isolated voltage and current sensing
  • Primary voltage of 700-800-V DC, secondary voltage of 380-500-V DC, maximum power output of 10 kW
  • Full load efficiency of 97.6% and a peak efficiency of 98.2% at 6 KW
  • High-power density of 1.92 KW/L

Typical applications

  • Solar string and central inverters
  • AC-to-DC and DC-to-DC power delivery
  • AC-to-DC and DC-to-DC charging piles / Energy storage systems
  • AC inverter and servo drive

Products

Order Code Data­sheet Simu­lation Downloads Status Product seriesL
(µH)
Tol. LISAT
(A)
RDC max.
(mΩ)
fres
(MHz)
Core MaterialW
(mm)
H
(mm)
TiTl
(mm)
Pins (Value)
(pcs)
RowsGenderTypeIR
(A)
Packaging Samples
7443763540150SPEC
9 files Active i| Production is active. Expected lifetime: >10 years.WE-HCFT THT High Current Inductor 15 ±20% 51.6 2.16 12 MnZn 36 35 2 45.3
61300211121SPEC
6 files Active i| Production is active. Expected lifetime: >10 years.WR-PHD 2.54 mm THT Pin Header 2 Single Pin Header Straight 3 Bag
74650073RSPEC
6 files Active i| Production is active. Expected lifetime: >10 years.WP-THRBU REDCUBE THR with internal through-hole thread 7 3 M3 2.5 4 50 Tape and Reel
Order Code Data­sheet Simu­lation
7443763540150SPEC
61300211121SPEC
74650073RSPEC
Samples
Order Code Data­sheet Simu­lation Downloads Status Product seriesL
(µH)
Tol. LISAT
(A)
RDC max.
(mΩ)
fres
(MHz)
Core MaterialW
(mm)
H
(mm)
TiTl
(mm)
Pins (Value)
(pcs)
RowsGenderTypeIR
(A)
Packaging Samples