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Texas Instruments UCC27517ADBVR | Demoboard TIDA-010015
94.5% Efficiency, 500W industrial AC-DC reference design
Overview
| Topology | Flyback Converter |
| Input voltage | 85-265 V |
| Switching frequency | 1000 kHz |
| Output 1 | 24 V / 21 A |
| IC revision | E1 |
Description
This reference design is a compact, high efficiency, 24-V DC, 500-W reference design for industrial AC/DC power supplies. This design consists of a front-end, two-phase interleaved transition mode (TM) power factor correction (PFC) based on the UCC28064A. This minimizes the PFC inductor size and reduces EMI filter requirements. The DC-DC is implemented using the HB-LLC stage implemented using TI's UCC256301 device. For efficiency improvement, synchronous rectification is used at secondary which uses the UCC24612.
Features
- Overall efficiency of 94.5% at full load with peak efficiency > 95%
- Up to 330-W operation without forced cooling
- High power factor > 0.99 and meets PFC regulations and current THD as per IEC 61000-3- 2 Class A
- Meets requirements of conducted emissions standard (EN55011 Class B)
- ZCS avoidance feature and OVP sensing feature in LLC controller improves robustness and protects systems from overcurrent, short circuit, and overvoltage to ensure safety
- Small 160 mm × 80 mm × 35 mm PCB form factor
Typical applications
- DIN rail power supply
- Consumer AC/DC
- Industrial AC/DC
- Battery charger
More information
Products
| Order Code | Datasheet | Simulation | Downloads | Status | Product series | C | Tol. C | Size | Operating Temperature | Q | RISO | Ceramic Type | Fl (mm) | IR (A) | L (mH) | RDC max. (mΩ) | VR (V (DC)) | VT (V (AC)) | Material | L (mm) | W (mm) | H (mm) | Mount | Pins (Value) (pcs) | Rows | G (mm) | Gender | Type | Packaging | Samples | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
 | 885012006023 | SPEC | 8 files | Active i| Production is active. Expected lifetime: >10 years. | WCAP-CSGP MLCCs 16 V(DC) | 100 pF | ±5% | 0603 | -55 °C up to +125 °C | 1000 | 10 GΩ | NP0 Class I | 0.4 | – | – | – | 16 | – | – | 1.6 | 0.8 | 0.8 | – | – | – | – | – | – | 7" Tape & Reel | ||
 | 7448031501 | SPEC | 10 files | Active i| Production is active. Expected lifetime: >10 years. | WE-CMBNC Common Mode Power Line Choke Nanocrystalline | – | – | M | -55 °C up to +125 °C | – | – | – | – | 15 | 1 | 3.2 | 300 | 2100 | Nanocrystalline | 24 | 17 | 25 | THT | 4 | – | 5 | – | – | – | ||
 | 7447076 | SPEC | – | 6 files | Active i| Production is active. Expected lifetime: >10 years. | WE-FI Leaded Toroidal Line Choke | – | – | – | -40 °C up to +105 °C | – | – | – | – | 6.1 | 0.15 | 45 | – | – | – | 27.5 | 13.6 | – | THT | – | – | 15 | – | – | – | |
 | 61300111121 | SPEC | – | 6 files | Active i| Production is active. Expected lifetime: >10 years. | WR-PHD 2.54 mm THT Pin Header | – | – | – | -40 °C up to +105 °C | – | 1000 MΩ | – | – | 3 | – | – | – | – | – | 2.54 | – | – | THT | 1 | Single | – | Pin Header | Straight | Bag |
| Order Code | Datasheet | Simulation | |
|---|---|---|---|
| 885012006023 | SPEC | |
| 7448031501 | SPEC | |
| 7447076 | SPEC | – |
| 61300111121 | SPEC | – |
| Samples |
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| Order Code | Datasheet | Simulation | Downloads | Status | Product series | C | Tol. C | Size | Operating Temperature | Q | RISO | Ceramic Type | Fl (mm) | IR (A) | L (mH) | RDC max. (mΩ) | VR (V (DC)) | VT (V (AC)) | Material | L (mm) | W (mm) | H (mm) | Mount | Pins (Value) (pcs) | Rows | G (mm) | Gender | Type | Packaging | Samples |
|---|